SLS vs SLA 3D Printing: Which One is More Accurate

October 15, 2021

SLS vs SLA 3D Printing: Which One is More Accurate?

If you're in the 3D printing industry, you're likely already familiar with the two most widely used additive manufacturing technologies-Selective Laser Sintering (SLS) and Stereolithography (SLA). While both technologies have their strengths and weaknesses, the biggest question that arises when comparing the two is: which method produces more accurate results?

In this post, we'll be reviewing the two 3D printing technologies, comparing them based on their accuracy, and providing you with unbiased information to make an informed decision when choosing between SLS and SLA technologies for your next project.

SLS Technology

Selective Laser Sintering (SLS) is a 3D printing technology that uses a powdered material as the base material. The process involves a laser that heats the powder layer by layer, fusing it together to form the desired object. The technique provides a more efficient and cost-effective way to produce end-use parts that are robust, durable, and capable of withstanding high temperatures.

SLS printing can achieve a tolerance range of +/- 50 microns, with an average accuracy of +/- 100 microns. While this range is pretty good, it may not be suitable for smaller parts that require high precision.

SLA Technology

Stereolithography (SLA) is another popular 3D printing technology that uses a liquid resin material that is cured with the help of an ultraviolet laser to form objects. SLA technology provides a rapid and cost-effective way to produce 3D models with high levels of detail and accuracy, making it a top choice for medical professionals, designers, and engineers.

In terms of accuracy, SLA printing offers higher levels of accuracy compared to SLS printing, with a tolerance of +/- 25 microns and an average accuracy of +/- 50 microns.

Which One Is More Accurate?

Given the figures, it's clear that SLA offers better levels of accuracy compared to SLS technology. However, the difference in accuracy levels may not be essential for all applications. If you require parts that need accuracy levels of +/- 50 microns or above, SLS technology is still an excellent choice.

That said, if you're looking to produce parts that require higher levels of accuracy, or if you want to create intricate designs with a high degree of detail, SLA technology would be the better option.

Conclusion

In conclusion, the choice between SLS and SLA printing technologies ultimately comes down to the specific requirements of your project. Both are beneficial for rapid prototyping and additive manufacturing in different capacities, and the accuracy of your finished product will vary depending on your chosen technology.

Therefore, it's crucial to evaluate your project's requirements carefully before deciding which technology to use. Consider aspects like budget, the intricacy of your design, and the level of accuracy you need, among other factors, when making your decision.

References

  1. Tolerance and accuracy: SLS vs. SLA vs. FDM
  2. 3D Printing Processes: SLS vs SLA

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